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  • KPI Reporting
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  • Interruptions tab
  • Downtimes

Downtimes

The following reports are available:

  • Pareto Downtime Causes

  • Facilities Pareto

  • Pareto downtime causes with trend

  • Downtimes by time

Pareto Downtime Causes

The Pareto Downtime Causes report shows downtimes with downtime causes in the form of a Pareto chart.

kpi_report_downtime_pareto
Element Description

Downtime cause

Name of the downtime cause

Duration (bar)

Duration of the downtime in the form of a bar

Duration

Duration of the downtime

Count

Number of downtimes that occurred

Facility

Facility at which this downtime occurred.

Additional information

Further information on the downtime

checkbox_enabled

By activating one or more checkboxes, you can click on Evaluate over time to display these cause(s) in the Downtimes by time report.

Diagram options

Element Description

Display

Selection between Durations with overlaps, Summarized durations and Output-related durations

Durations with overlaps occur when more than one error occurs simultaneously at one or more facilities.

Simplified View

Shows the downtimes in the form of a Pareto bar chart

Only when selecting the Durations with overlaps or Summarized durations display.

Number of Rows

Number of rows added by clicking Show More

Downtime Category

Selection of the downtime category: Technical, organizational, changeover-related and quality

Type

Selection of the downtime type: Planned and unplanned, only planned, or only unplanned

Facilities Pareto

The Facilities Pareto report shows downtimes over facilities in the form of a Pareto chart.

kpi_interruptions_downtimes_facility_pareto
Element/icon Description

Downtime cause

Name of the downtime cause

Duration (bar)

Duration of the downtime in the form of a bar

Duration

Duration of the downtime

Count

Number of downtimes that occurred

Facility

Facility at which this downtime occurred.

Additional information

Further information on the downtime

checkbox_enabled

By marking one or more facilities, you can click on Evaluate over time to display the cause(s) in the Downtimes by time report

Diagram options

Element Description

Display

Selection between Durations with overlaps and Summarized durations

Durations with overlaps occur when more than one error occurs simultaneously at one or more facilities.

Number of Rows

Number of rows added by clicking Show More

Downtime Category

Selection of the downtime category: Technical, organizational, changeover-related and quality

Type

Selection of the downtime type: Planned and unplanned, only planned, or only unplanned

Output-related durations

The Output-related durations diagram shows time-sorted, output-related losses at the end of the line. Losses marked in blue can be assigned to a downtime; purple-colored losses cannot be assigned to a downtime.

A Pareto chart of the downtimes that can be assigned to a line loss and the respective duration of the line loss are also displayed.

To display the Output-related durations diagram, click on the Output-related durations view in the diagram options of the Downtimes report. image::kpi_report_downtime_linelosses_overview_2024_01_02.png[kpi_report_downtime_linelosses_Overview_2024_01_02]

Display of downtimes as Pareto (such as Downtime causes Pareto ) with the following differences:

Element Description

Start

Start of downtime

End

End of downtime

Duration

Duration of the associated line loss

o237813

Graphical display of
line loss traceability

Graphical display of line loss traceability

To display the Line loss traceability graphically, click on the corresponding blue or purple bar or on o237813.

The graphic shows the downtime, the trend of the determined production gap across the individual facilities in line graph form (delimited by pink lines), and the assigned output-related losses at the end of the line (purple):

kpi_report_downtime_linelosses_detail_2024_01_02

Legend

Click on the elements in the legend to show or hide them. Hidden elements are grayed out in the legend and the preceding icon is rotated.

Element Description

Results

Category of process results (good, poor, abort, scrap, other)

Events

Category of facility events (fault, warning, information)

Operating Modes

Displays the operating mode of the setup event, such as Auto (On), Auto (Off), and Other (On/Off)

Disrupted production flow

Shows the reason for the disrupted production flow (main parts, feed parts, bottleneck, setup)

Line loss

Shows the line loss and its start/end

Downtimes

Category of downtime (technical, organizational, changeover-related, quality)

Pareto downtime causes with trend

The Pareto downtime causes with trend report shows downtime causes as a Pareto and additionally with history.

kpi_report_downtime_history_pareto_2024_01_02

Depending on the query period, the report groups the history by day, month or year. The number of groupings can be selected automatically or manually in the advanced settings.

The time range is limited from the end by the selected history length

Diagram options:

Element Description

Downtime Category

Selection of the downtime category: Technical, organizational, changeover-related and quality

Downtime Type

Selection of the downtime type: Planned and unplanned, only planned, or only unplanned

View history

Display Pareto with or without historical trend

Downtimes by time

The Downtimes by time report shows an overview of the number and length of downtimes.

Open the report via the Report > Grouping by time drop-down list.

kpi_report_interruptions_downtimes_time

Legend

Click on the elements in the legend to show or hide them. Hidden elements are grayed out in the legend and the preceding icon is rotated.

Element Description

Technical

Downtimes, for example due to a mechanical fault

Organizational

Downtimes, for example due to lack of associates

Changeover

Downtimes, for example due to changeover processes

Quality

Downtimes, for example due to defective additional components

Diagram options

Element Description

Display

Selection between Durations with overlaps and Summarized durations

Durations with overlaps occur when more than one error occurs simultaneously at one or more facilities.

Split Days Into Shifts

When activated, displays the downtimes per shift

Selection only when grouping by day (e.g. one month as the time range)

Downtime Category

Category of the downtime: Technical, organizational, changeover-related and quality

Downtime Type

Type of the downtime: Planned and unplanned, only planned, or only unplanned

Visible Downtime Causes

Selection of the downtime causes to be displayed

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