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  • KPI Reporting
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  • Interruptions reports
  • Downtimes

Downtimes

The following reports are available:

  • Pareto Downtime Causes

  • Facilities Pareto

  • Pareto downtime causes with history

  • Downtimes by time

Pareto Downtime Causes

The Pareto Downtime Causes report shows downtimes with downtime causes in the form of a Pareto chart.

kpi_report_downtime_pareto
Element Description

Downtime cause

Number and name of the downtime cause

Duration (bar)

Duration of the downtime in the form of a bar

The bar chart scales separately at each level (different colors)

Duration

Duration of the downtime(s)

Count

Number of downtimes that occurred

Facility

Facility at which this downtime occurred.

Additional information

Further information on the downtime

checkbox_enabled

By activating one or more checkboxes, you can click on Evaluate over time to display these cause(s) in the Downtimes by time report.

Diagram options

Element Description

Display

Selection between Durations with Overlaps, Merged Durations and Line Loss Impact Durations

Durations with overlaps occur when more than one error occurs simultaneously at one or more facilities.

Order By (Descending)

Selection between Duration and Count

Number of Rows

Number of rows showed by default and added by clicking Show More

Simplified View

Shows the downtimes in the form of a Pareto bar chart

Only when selecting the Durations with Overlaps or Merged Durations display.

Downtime Category

Selection of the downtime category: Technical, organizational, changeover-related and quality

Type

Selection of the downtime type: Planned and unplanned, only planned, or only unplanned

Facilities Pareto

The Facilities Pareto report shows downtimes over facilities in the form of a Pareto chart.

kpi_interruptions_downtimes_facility_pareto
Element/icon Description

Downtime cause

Number and name of the downtime cause

Duration (bar)

Duration of the downtime in the form of a bar

The bar chart scales separately at each level (different colors)

Duration

Duration of the downtime(s)

Count

Number of downtimes that occurred

Facility

Facility at which this downtime occurred.

Additional information

Further information on the downtime

checkbox_enabled

By marking one or more facilities, you can click on Evaluate over time to display the cause(s) in the Downtimes by time report

Diagram options

Element Description

Display

Selection between Durations with Overlaps, Merged Durations and Line Loss Impact Durations

Durations with overlaps occur when more than one error occurs simultaneously at one or more facilities.

Number of Rows

Number of rows showed by default and added by clicking Show More

Downtime Category

Selection of the downtime category: Technical, organizational, changeover-related and quality

Type

Selection of the downtime type: Planned and unplanned, only planned, or only unplanned

Line Loss Impact Durations

The Line Loss Impact Durations diagram shows time-sorted, output-related losses at the end of the line. Losses marked in blue can be assigned to a downtime; purple-colored losses cannot be assigned to a downtime.

A Pareto chart of the downtimes that can be assigned to a line loss and the respective duration of the line loss are also displayed.

To display the Line Loss Impact Durations diagram, click on the Line Loss Impact Durations view in the diagram options of the Downtimes report.

kpi_report_downtime_linelosses_overview_2024_01_02

Display of downtimes as Pareto (such as Downtime causes Pareto ) with the following differences:

Element Description

Start

Start of downtime

End

End of downtime

Duration

Duration of the associated line loss

o237813

Graphical display of Line Loss Backtracking

Line Loss Backtracking

To display the Line Loss Backtracking graphically, click on the corresponding blue or purple bar or on o237813.

The graphic shows the downtime, the trend of the determined production gap across the individual facilities in line graph form (delimited by pink lines), and the assigned output-related losses at the end of the line (purple):

kpi_report_downtime_linelosses_detail_2024_01_02

Legend

Click on the elements in the legend to show or hide them. Hidden elements are grayed out in the legend and the preceding icon is rotated.

Element Description

Results

Category of process results (good, bad, abort, scrap, other)

Events

Category of facility events (error, warning, information)

Operating Modes

Displays the operating mode of the setup event, such as Auto (On), Auto (Off), and Other (On/Off)

Disturbed Production Flow

Shows the reason for the distrubed production flow (main parts missing, feed parts missing, jam, changeover)

Line loss

Shows the line loss and its start/end

Downtimes

Category of downtime (technical, organizational, changeover-related, quality)

Pareto downtime causes with history

The Pareto downtime causes with history report shows downtime causes as a Pareto and additionally with history.

kpi_report_downtime_history_pareto_2024_01_02

Depending on the query period, the report groups the history by day, month or year. The facility aggregation level (line, station, station index, function unit, …​) and the number of groupings can be selected automatically or manually in the advanced settings.

The time range is limited from the end by the selected history length

Downtime cause bar groups are sorted descending by the last (uppermost) history group

Diagram options:

Element Description

Downtime Category

Selection of the downtime category: Technical, organizational, changeover-related and quality

Downtime Type

Selection of the downtime type: Planned and unplanned, only planned, or only unplanned

View history

Display Pareto with or without historical history

Downtimes by time

The Downtimes by time report shows an overview of downtime durations, stacked by downtime categories.

Open the report via the Report > Group By Time drop-down list.

kpi_report_interruptions_downtimes_time

Legend

Click on the elements in the legend to show or hide them. Hidden elements are grayed out in the legend and the preceding icon is rotated.

Element Description

Technical

Downtimes, for example due to a mechanical fault

Organizational

Downtimes, for example due to lack of associates

Changeover

Downtimes, for example due to changeover processes

Quality

Downtimes, for example due to defective additional components

Diagram options

Element Description

Display

Selection between Merged Durations and Durations with Overlaps

Durations with overlaps occur when more than one error occurs simultaneously at one or more facilities.

Split Days Into Shifts

When activated, displays the downtimes per shift

Selection only when grouping by day (e.g. one month as the time range)

Downtime Category

Category of the downtime: Technical, organizational, changeover-related and quality

Downtime Type

Type of the downtime: Planned and unplanned, only planned, or only unplanned

Visible Downtime Causes

Selection of the downtime causes to be displayed

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