Hourly quantity tracking

Hourly Quantity Tracking provides hourly production data for a shift or for an entire production day. The app displays various data for each hour, including quantities, quality losses and availability losses. The displayed information can be configured by line or by date, for example.

Prerequisite

Shiftbook Guest or Shiftbook User or Shiftbook Leader or Shiftbook Admin role

Procedure

Call up the Shopfloor > Hourly Quantity Tracking menu.

The Hourly Quantity Tracking page opens. Hourly Quantity Tracking interface.

Hourly Quantity Tracking interface

The Hourly Quantity Tracking interface is structured as follows:

Hourly data is listed for each shift in the day:

Element/Icon Description

Target
(Target OEE)

Indicates the Target part counts (equivalent to 100% OEE or the target OEE) as both an hourly figure and accumulated per shift.

The target part count is calculated from the current target cycle time (which may depend on the number of workers) and the planned occupancy time during the relevant hour (planned downtimes are deducted from the hour).

The Target part count selection based on target OEE or 100 % OEE is set by the Shift Book Admin operator under Shopfloor > Administration > Configuration using the configuration parameter Part count target value.

The totals displayed for the target values are shown as rounded values without decimal places and may differ by the value 1 under certain circumstances. The correct values with decimal places are used for all internal calculations.

Actual (internal)

Indicates the actual part count , both as an hourly figure and an accumulated figure.

The actual part count is calculated from the number of IO processes at the counting station(s) on the line.

Good parts and
losses/time range

Graphical display of the actual part count (green: hour confirmed; dark gray: hour not confirmed) and the target part count (red line).

The Quality losses and Availability losses (in parts) are superimposed in light red. This indicates whether possible losses from the target part count can be justified sufficiently.

Unconfirmed hours are shown in gray (actual part counts) or in light gray (losses).

Only if part count confirmation is activated. Hourly quantity tracking tab

The Shift Book Admin operator must set the maximum number of parts per hour (graphic scaling) under Shopfloor > Administration > Configuration using the configuration parameter for the Maximum number of parts.

TTNR/target cycle time

Indicates the Produced type and its Target cycle time.

If more than one type is produced per hour, the type produced for longest during this hour is displayed. The other types can be displayed by clicking the red triangle or the row text (similar to Excel).

Quality [pcs.]

Display of scrapped parts and rework parts .

NOK, aborted or other parts are counted as rework.

Availability losses [min:sec]

Indicates the Availability losses separated into technical, organizational, changeover-related and quality losses.

The total losses within the hour concerned is displayed for each category. However, planned downtimes are not counted. A downtime lasting multiple hours is split accordingly.

Loss description

For the two longest unplanned downtimes ( Top1, Top2 ) that have started in the respective hour, the following can be displayed via the Downtime labeling drop-down list :

Facility ID
Number of the downtime cause
Name of the downtime cause
Additional information

Additional downtimes (>2) can be accessed via the Additional column

The Show planned downtimes checkbox can be used to control whether planned downtimes (only with comments) are also listed. However, these have no influence on the availability losses.

Configure display.

S n. shift

Totals for each shift of the target and actual quantities of the shift

Daily total

Totals for the entire production day

Description of the Interaction Elements

The following interaction elements are available:

Element/icon

Description

Line selection

Select a day in the calendar

back-left forward-right

Display the previous or next day

Relative date

Display of the hourly quantity tracking for a relative date.

When using the relative date, the display always contains the current values of the relative date (e.g. current day or yesterday) without explicitly specifying a date.

The relative date is intended for the dashboard and similar displays to ensure that the current production day is always shown, even if the page remains open for an extended period of time (days).

Downtime labeling

Configure display in the Description of losses column

Planned downtimes filter

To additionally display or not display planned downtimes (only with comments) in the Description of losses column

settings

Configure display

add_border

Adding Downtime Dialog

However, no downtime series or open-ended downtimes can be added.

Downtime management

The following interaction elements are available:

Element/icon	Description
	Add downtime. The Adding Downtime Dialog opens: The start time of the current view is preset as the start time No downtime series or open-ended downtimes can be created
	Add downtime to the corresponding category for the selected hour: The start of the selected hour is preset as the start The selected category is preset as the category
Click on a downtime description	Viewing downtime details is displayed as a tooltip
Click on a downtime description →	Edit downtime
Click on a downtime description →	Delete downtime

Element/icon

Description

add_border

Add downtime. The Adding Downtime Dialog opens:

The start time of the current view is preset as the start time
No downtime series or open-ended downtimes can be created

sb_hqt_add_hourly_availability_loss_2024_01

Add downtime to the corresponding category for the selected hour:

The start of the selected hour is preset as the start
The selected category is preset as the category

Click on a downtime description

Viewing downtime details is displayed as a tooltip

Click on a downtime description → mdm_edit_icon

Edit downtime

Click on a downtime description → delete

Delete downtime

Display downtime details

In the command bar, you can use Downtime labeling to specify which details are displayed in the Description of losses. The following elements are available for displaying downtimes:

Facility ID
Number of the downtime cause
Name of the downtime cause
Additional information

Procedure

Click Downtime labeling.
Select the desired elements (at least one)
Click outside the list to complete the selection

The selected details of the downtimes are displayed in the Description of losses columns.

To illustrate the assignment, the elements are highlighted in color in the display

At least one element must be selected

The selected setting is saved in the URL

Configure display

Prerequisites

Shift Book Guest or Shift Book User or Shift Book Leader or Shift Book Admin role
The Hourly Quantity Tracking page opens. Hourly quantity tracking.

Procedure

Click .

The Settings dialog is displayed.
To display the hourly quantity tracking for one shift only, activate the Single shift only checkbox and select the corresponding Shift.

The hourly quantity tracking is displayed for a single shift only. The settings dialog also contains the elements for line, date and shift:
To display the hourly quantity tracking for all shifts of the day, deactivate the Only single shift checkbox.

The hourly quantity tracking is displayed for all shifts of the day.